Tradelossa executed the heavy rigging of a 245-ton reactor inside a steel plant in northern Mexico using cutting-edge lifting systems and expert coordination.
As Mexico’s steel industry continues to expand, precision and strength become non-negotiable. One of our most recent challenges involved the rigging of a 245-ton industrial reactor measuring over 31 meters in length.
This operation demanded not only the right equipment, but also engineering accuracy and flawless coordination. Tradelossa was selected for this task based on our specialized experience in ultra-heavy industrial rigging operations.
Technical Challenges and Conditions
- Oversized dimensions: 31 m long × 7 m wide × 7.5 m high
- Extreme weight: 245 metric tons
- Confined work zone within an active industrial environment
- Precise placement on a surface with no tolerance for onsite adjustments
These conditions required careful planning, advanced tools, and expert execution.
Applied Solutions and Engineering Approach
To ensure a safe and accurate rigging process, Tradelossa implemented a combination of high-capacity lifting technology and specialized transport methods:
- ENERPAC GANTRY SBL1100, a hydraulic gantry system capable of lifting up to 1,100 tons with millimeter-level precision
- Side shift technology, used for exact final alignment without repositioning the gantry
- Multi-axle modular hydraulic platforms, designed to navigate narrow industrial paths between the unloading area and the installation point
Proprietary Technology and Expert Process
This maneuver was developed and executed in-house by Tradelossa’s certified engineering and rigging teams. Key elements included:
- Real-time pressure monitoring and remote gantry operation
- Simulation and pre-planning in a controlled environment
- Continuous on-site supervision from setup through final positioning
- Certified engineering documentation, tailored specifically to oversized industrial equipment
The results reflected our commitment to safety, efficiency, and precision:
- Final placement achieved with 5 mm tolerance
- Operation completed in under 6 hours, from setup to final alignment
- Zero incidents recorded during the entire procedure
“The maneuver was smooth, coordinated, and precisely executed. The side shift system was essential for the final alignment without relocating the gantry.”
Why Choose Tradelossa for Your Next Rigging Operation…
With over 52 years of experience, Tradelossa is a strategic ally for heavy industry projects across Mexico. We offer:
- Expertise in rigging for oversized and ultra-heavy loads
- Custom-engineered solutions for steel, energy, and manufacturing sectors
- Proprietary equipment, including high-capacity gantries and modular platforms
- Certified personnel and an internal engineering department focused on safety and precision for the most complex and heavy duty rigging and MRO projects.
Heavy industrial rigging requires more than strength — it demands planning, accuracy, and proven experience.
Tradelossa delivers all three.
Get in touch with us today to explore a tailored solution for your next oversized challenge.
